Hexagon has introduced the HYPERSCAN SR, a fully wireless optical tracking 3D scanner intended for industrial inspection in production environments, supplier facilities and field-service locations. The Swedish measurement technology company said the system, introduced on October 12, 2026, combines WiFi 6 connectivity, swappable batteries and dynamic optical tracking to reduce the preparation required for dimensional inspection.
According to Hexagon, the scanner can be operated by inspection teams and field-service engineers without relying on a dedicated metrology specialist. It targets small- to medium-sized components, including welded machine frames, cast housings, tooling, fixtures and vehicle interiors, and is designed to measure components where they are located rather than requiring them to be moved to dedicated measurement rooms.
Wireless optical tracking for on-site use
HYPERSCAN SR uses dynamic optical tracking to maintain a common coordinate system between the scanner and the component being measured. Hexagon said this allows the system to compensate for movement and vibration during scanning, conditions that can complicate dimensional inspection outside controlled environments.
Both the handheld scanner and its separate optical tracking unit incorporate wireless connectivity and battery power, removing the need for external wireless accessories or cables between the devices. Hexagon specified that the swappable batteries provide up to two hours of operation.
The scanner weighs 1.3 kg excluding its battery and carries an IP50 rating. It supports scanning rates of up to four million points per second, with multiple modes for capturing surfaces, fine features, edges and holes.
HYPERSCAN SR uses blue laser scanning technology with resolution down to 0.03 mm. Its maximum tracking distance is 4.2 m, within a tracking volume of 25.9 m³ and a recommended component size range of 0.1 to 6 m. Hexagon specifies volumetric accuracy of 0.06 mm at tracking distances up to 3.2 m, increasing to 0.1 mm at the maximum 4.2 m distance. The system is calibrated in an ISO 17025 accredited laboratory, with measurement accuracy validated according to VDI/VDE 2634 Part 3.
"Dynamic tracking makes HYPERSCAN SR quick to deploy and simple enough for everyday operators to pick up and use," said Darren Goh, Product Director for Handheld 3D Scanners at Hexagon. "Because it is a fully wireless system, with WiFi 6 and battery power native to the device, teams can bring it into limited-access and power-limited areas that a larger, cabled setup cannot reach."
Software and automation
The system includes Hexagon's HH Scan software, which supports scan data management, alignment, dimensional measurements and inspection reporting. Hexagon said operators can compare captured geometry against nominal CAD models using 3D colour maps without requiring a separate software licence for these basic inspection functions.
Data can be exported in STL, OBJ, PLY and other formats. Compatibility with Geomagic Control X and PolyWorks enables further inspection workflows, while Geomagic Design X supports reverse engineering and the creation of editable CAD models from scanned geometry. Hexagon's advanced Geomagic packages are licensed separately.
An optional HYPERPROBE contact measurement accessory extends the system to features that are difficult to inspect optically. HYPERSCAN SR also supports Galaxy LEAP referencing, which uses common targets to align measurements captured from multiple tracking positions within a single coordinate system. Beyond handheld use, the scanner can be integrated into robotic measurement systems using Hexagon's standardised integration kit, capabilities that can also support additive manufacturing workflows, including dimensional verification of 3D printed components against their original CAD models.
Position within the HYPERSCAN range
HYPERSCAN SR joins the existing HYPERSCAN Ultra and HYPERSCAN Super systems as the most mobile model in Hexagon's optical tracking scanner range. While the SR captures up to four million points per second, Ultra and Super offer rates of up to 8.3 million points per second, with maximum tracking volumes of 50 m³ and 100 m³ respectively, making them suitable for larger components and more extensive inspection operations. All three share dynamic tracking technology, common software workflows and support for robotic integration; the SR is positioned primarily for portable inspection, while Ultra and Super target broader production and automated measurement applications.
Hexagon said HYPERSCAN SR is available globally through the company and its reseller network. The launch follows the ATLASCAN Pro, introduced by the company in October 2025 for small and medium-sized manufacturers, R&D teams and educational institutions.